3D printing in space: from mechanical structures to living tissues

Mao Mao; Zijie Meng; Xinxin Huang; Hui Zhu; Lei Wang; Xiaoyong Tian; Jiankang He; Dichen Li; Bingheng Lu

doi:10.1088/2631-7990/ad23ef

3D printing stands at the forefront of transforming space exploration, offering unprecedented on-demand and rapid manufacturing capabilities. It adeptly addresses challenges such as mass reduction, intricate component fabrication, and resource constraints. Despite the obstacles posed by microgravity and extreme environments, continual advancements underscore the pivotal role of 3D printing in aerospace science. Beyond its primary function of producing space structures, 3D printing contributes significantly to progress in electronics, biomedicine, and resource optimization. This perspective delves into the technological advantages, environmental challenges, development status, and opportunities of 3D printing in space. Envisioning its crucial impact, we anticipate that 3D printing will unlock innovative solutions, reshape manufacturing practices, and foster self-sufficiency in future space endeavors.

HTML

Reference (46)

Hoyt R P, Cushing J I, Slostad J T, Jimmerson G, Moser T, Kirkos G, Jaster M L and Voronka N R 2013 SpiderFab: an architecture for self-fabricating space systems AIAA SPACE 2013 Conf. and Exposition (AIAA, San Diego, CA, USA ) (https://doi.org/ 10.2514/6.2013-5509)

Patané S C, Joyce E R, Snyder M P and Shestople P 2017 Archinaut: in-space manufacturing and assembly for next-generation space habitats AIAA SPACE and Astronautics Forum and Exposition (AIAA, Orlando, FL, USA) (https://doi.org/10.2514/6.2017-5227)

Air Zero G Novespace and avico (available at: www.airzerog.com/novespace-and-avico/)

Zocca A et al 2019 Enabling the 3D printing of metal components in µ-gravity Adv. Mater. Technol. 41900506

Parfenov V A et al 2020 Magnetic levitational bioassembly of 3D tissue construct in space Sci. Adv. 6 eaba4174

Chang C C and Boland E D 2022 In-Space Manufacturing and Resources (Wiley) pp 303–17

Tian X Y et al 2022 Roadmap for additive manufacturing: toward intellectualization and industrialization Chin. J. Mech. Eng. 1100014

Petrovic V, Vicente Haro Gonzalez J, Jordá Ferrando O, Delgado Gordillo J, Ramón Blasco Puchades J and Portolés Gri˜ nan L 2011 Additive layered manufacturing: sectors of industrial application shown through case studies Int. J. Prod. Res. 491061–79

Zhang Q, Liu M, Liao C Q, Luan H W, Dong W, Jiao Z W, Zhao S F, Bai H Y and Wang W H 2023 Bioinspired interlayer adhesion strategy for additive manufacturing in space Adv. Eng. Mater. 252201462

Cooper K G, McLemore C and Anderson T 2012. Cases for additive manufacturing on the International Space Station 50th AIAA Aerospace Sciences Meeting including the New Horizons Forum and Aerospace Exposition (AIAA, Nashville, Tennessee) (https://doi.org/ 10.2514/6.2012-517)

Dordlofva C, Lindwall A and Törlind P 2016 Opportunities and challenges for additive manufacturing in space applications Proc. NordDesign 2016(Trondheim, Norway) pp 401–10

Tofail S A M, Koumoulos E P, Bandyopadhyay A, Bose S, O’Donoghue L and Charitidis C 2018 Additive manufacturing: scientific and technological challenges, market uptake and opportunities Mater. Today 2122–37

Clinton R G Jr 2016 NASA’s in space manufacturing initiative and additive manufacturing development and quality standards approach for rocket engine space flight hardware Additive Manufacturing for Defense and Aerospace 2016 Summit (NASA, London, UK)

Werkheiser N 2014 Overview of NASA initiatives in 3D printing and additive manufacturing DoD Maintenance Symp. (NASA, Birmingham, AL, USA)

Ishfaq K, Asad M, Mahmood M A, Abdullah M and Pruncu C 2022 Opportunities and challenges in additive manufacturing used in space sector: a comprehensive review Rapid Prototyp. J. 282027–42

Gelinsky M 2020 Latest advances of bioprinting in space: an interview with Michael Gelinsky J. 3D Print. Med. 41–4

Voorhies A A et al 2019 Study of the impact of long-duration space missions at the International Space Station on the astronaut microbiome Sci. Rep. 99911

Sobel A 2020 Update on bioprinting and biofabrication in support of aerospace missions and the human condition Aerosp. Med. Hum. Perform. 91457–8

Labeaga-Martínez N, Sanjurjo-Rivo M, Díaz-Alvarez J and Martínez-Frías J 2017 Additive ´ manufacturing for a Moon village Proc. Manuf. 13794–801

Santhoshkumar P, Negi A and Moses J A 20243D printing for space food applications: advancements, challenges, and prospects Life Sci. Space Res. 40158–65

Zhang L Z, Dong H S, Yu Y B, Liu L Y and Zang P 2022 Application and challenges of 3D food printing technology in manned spaceflight: a review Int. J. Food Sci. Technol. 574906–17

Fateri M et al 2019 Solar sintering for lunar additive manufacturing J. Aerospace Eng. 3204019101

Kading B and Straub J 2015 Utilizing in-situ resources and 3D printing structures for a manned Mars mission Acta Astronaut. 107317–26

Thirsk R, Kuipers A, Mukai C and Williams D 2009 The space-flight environment: the International Space Station and beyond Can. Med. Assoc. J. 1801216–20

Gu H and Li L 2019 Computational fluid dynamic simulation of gravity and pressure effects in laser metal deposition for potential additive manufacturing in space Int. J. Heat Mass Transfer 14051–65

20153D printed copper rocket engine part on way to Mars Met. Powder Rep. 70196–7

Spicer R L, Wautlet W, Cote T and Roberts D 2020 Development of a 3D printer capable of operation in a vacuum AIAA Scitech 2020 Forum (AIAA, Orlando, FL, USA) (https://doi. org/10.2514/6.2020-1120)

Prater T, Werkheiser N, Ledbetter F, Timucin D, Wheeler K and Snyder M 20193D printing in Zero G technology demonstration mission: complete experimental results and summary of related material modeling efforts Int. J. Adv. Manuf. Technol. 101391–417

Prater T, Bean Q, Werkheiser N, Grguel R, Beshears R, Rolin T, Huff T, Ryan R, Ledbetter F and Ordonez E 2017 Analysis of specimens from phase I of the 3D printing in Zero G technology demonstration mission Rapid Prototyp. J. 231212–25

Thomas D A, Snyder M P, Napoli M, Joyce E R, Shestople P and Letcher T 2017 Effect of acrylonitrile butadiene styrene melt extrusion additive manufacturing on mechanical performance in reduced gravity AIAA SPACE and Astronautics Forum and Exposition (AIAA, Orlando, FL, USA) (https://doi.org/10.2514/6.2017-5278)

Hoffmann M and Elwany A 2023 In-space additive manufacturing: a review J. Manuf. Sci. Eng. 145020801

Musso G, Lentini G, Enrietti L, Volpe C, Ambrosio E P, Lorusso M, Mascetti G and Valentini G 2016. Portable on orbit printer 3D: 1st European additive manufacturing machine on International Space Station Proc. AHFE 2016 Int. Conf. on Physical Ergonomics and Human Factors (Springer, Walt Disney World®) pp 643–55

Zocca A et al 2022 Challenges in the technology development for additive manufacturing in space Chin. J. Mech. Eng. 1100018

Hafley R A, Taminger K M B and Bird R K 2007 Electron beam freeform fabrication in the space environment 45th AIAA Aerospace Sciences Meeting and Exhibit (AIAA)

Pugh A, Billing C, Bevan R, Green A, Kitsos T, Brittain B, Schwarz J, Bramley S and Moore J 2021 The West Midlands Space Cluster Development Programme: Regional LEP and Policy Overview (University of Birmingham)

Kovalchuk D, Melnyk V and Melnyk I 2022 A coaxial wire-feed additive manufacturing of metal components using a profile electron beam in space application J. Mater. Eng. Perform. 316069–82

Li W B, Lan D and Wang Y R 2020 Exploration of direct-ink-write 3D printing in space: droplet dynamics and patterns formation in microgravity Microgravity Sci. Technol. 32935–40

Gutierrez D H, Doshi P, Nordlund D and Gandhiraman R P 2022 Plasma jet printing of metallic patterns in zero gravity Flex. Print. Electron. 7025016

Rezapour Sarabi M, Yetisen A K and Tasoglu S 2023 Bioprinting in microgravity ACS Biomater. Sci. Eng. 93074–83

Yang J-Q et al 2020 The effects of microgravity on the digestive system and the new insights it brings to the life sciences Life Sci. Space Res. 2774–82

Sarabi M R, Yetisen A K and Tasoglu S 2022 Magnetic levitation for space exploration Trends Biotechnol. 40915–7

Tabury K, Rehnberg E, Baselet B, Baatout S and Moroni L 2023 Bioprinting of cardiac tissue in space: where are we? Adv. Healthcare Mater. 122203338

Ji Y, Yang Q Z, Huang G Y, Shen M G, Jian Z, Thoraval M J, Lian Q, Zhang X H and Xu F 2019 Improved resolution and fidelity of droplet-based bioprinting by upward ejection ACS Biomater. Sci. Eng. 54112–21

Qu M Q, Meng Z J, Gao T J, He J K and Li D C 2023 Exploration of electrohydrodynamic printing potentially for in-space fabrication of microscale functional structures: a preliminary study by an anti-gravity configuration Addit. Manuf. 61103349

Dou R, Tang W Z, Hu K X and Wang L 2022 Ceramic paste for space stereolithography 3D printing technology in microgravity environment J. Eur. Ceram. Soc. 423968–75

Kirchhartz R, Hörschgen-Eggers M and Jung W 2018 Sounding rockets are unique experimental platforms 69th Int. Astronautical Congress (Bremen, Germany)

3D printing in space: from mechanical structures to living tissues

doi: 10.1088/2631-7990/ad23ef

Abstract

Keywords

通讯作者: 陈斌, bchen63@163.com

Article Metrics